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Sinter Circular Cooler Waste Heat Boiler

Sinter Circular Cooler Waste Heat Boiler

The Sinter Circular Cooler Waste Heat Boiler is a highly efficient and energy-saving device specifically designed for recovering waste heat from high-temperature exhaust gases generated during the sintering process in steel plants. It is typically installed in the high-temperature section (such as the first or second stage) of the sintering circular cooler. Through heat exchange elements such as spiral finned tube evaporators, it converts the heat from the approximately 400°C high-temperature exhaust gases generated during the sintering cooling process into steam. This steam can be used for power generation, industrial heating, or to replace coal-fired boilers, thereby significantly reducing energy consumption and emissions of pollutants such as carbon dioxide in the sintering process. This technology, through hot air circulation and automated control, achieves cascaded utilization of waste heat, not only improving heat transfer efficiency and hydrodynamic stability but also solving the dust pollution problem in the circular cooler area, thus combining economic and environmental benefits.

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Features

Key Features:
Circular Cooling Design: The circular layout, synchronized with the material's movement direction, ensures uniform and sufficient cooling of the sintered ore, thereby improving overall heat exchange efficiency and avoiding localized overcooling or overheating.
High-Temperature Resistant Materials and Structure: Key boiler components, such as the evaporator tube bundle, are manufactured using special materials that are high-temperature resistant, wear-resistant, and corrosion-resistant. This ensures the boiler can withstand the harsh conditions of sintering exhaust gases, guaranteeing its long-term durability in high-temperature, high-dust environments.
Intelligent Control System: Equipped with an advanced automated monitoring system, the boiler can adjust airflow, water circulation, and steam parameters in real time, ensuring optimal operation under various loads and achieving safe, efficient, and unattended operation.
Modular and Compact Design: The compact structure allows for flexible configuration based on site conditions and heat load requirements, facilitating installation and subsequent maintenance. It is also easily integrated into existing or newly built sintering production lines.



Main Applications:
Process Heat Recovery: The generated steam can be directly used in the plant's production processes, such as for heating, warming, or as a power source for other equipment, achieving self-sufficiency in energy production.
Grid-Connected Power Generation: The generated medium- and high-pressure steam drives a steam turbine generator set. The generated electricity can supply equipment within the plant, and surplus electricity can be fed into the grid, creating additional revenue.
Sintering Process Support: This equipment is an indispensable supporting system for the sintering ring cooler. Its efficient operation directly improves the energy utilization efficiency and environmental friendliness of the main process.
Industrial Energy-Saving System Integration: As a key component of the comprehensive energy management system for steel enterprises, it works in conjunction with waste heat power generation, dust removal and desulfurization systems to jointly build a green, low-cost modern steel manufacturing plant.





About
Jiangsu Shineng Chemical Equipment Co., Ltd.

Founded in 2005, the company specializes in the R&D and manufacturing of flue gas waste heat recovery systems and chemical equipment, possessing comprehensive in-house capabilities spanning from heat pipe development and nickel-based brazing to pressure vessel fabrication. Our products are widely used in coal chemical, metallurgy, power generation, and synthetic ammonia industries, and have been exported to overseas markets.

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